Samgo Material Storage Management: Precision, Safety, and Efficiency
At Samgo, we understand that the foundation of high-quality injection molding lies not only in advanced machinery and skilled technicians but also in meticulous material management. Our dedicated storage areas for Injection Mold Materials and Plastic Resins are engineered to ensure material integrity, traceability, safety, and operational efficiency. This document provides a comprehensive overview of our systematic storage solutions.
1. Overview: The Philosophy of Our Storage System
Our storage philosophy is built on three core principles:
Preservation of Material Properties: Preventing contamination, moisture absorption, and physical damage.
Optimized Workflow: Enabling quick identification, retrieval, and FIFO (First-In, First-Out) inventory management.
Safety & Compliance: Adhering to strict safety standards and maintaining a clean, organized industrial environment.
The storage facility is logically divided into two main zones, each tailored to the specific needs of the materials stored.
2. Zone 1: Injection Mold Materials & Components Storage
This zone is dedicated to the critical tools of our trade: the molds themselves and their components. Proper storage here is vital for protecting high-value assets and ensuring mold longevity and performance.
Key Features:
Climate Control: The area is maintained at stable temperature and low humidity to prevent rust and corrosion on precision mold surfaces.
Specialized Racking: We use heavy-duty, padded racking systems. Each mold is stored on an individual pallet or shelf with protective caps on guide pins and sprue bushings.
Comprehensive Identification: Every mold has a unique ID tag corresponding to our digital management system. The tag includes information such as Mold Number, Customer Name, Part Number, and last maintenance date.
Secure Component Storage: Smaller components like inserts, sliders, and ejector pins are stored in labeled, compartmentalized cabinets next to the main racks, ensuring no parts are lost.
3. Zone 2: Plastic Resin (Raw Material) Storage
This zone handles the lifeblood of our production: plastic resins in various forms (virgin, recycled, blended). Proper storage is essential to maintain the material’s processing characteristics and final part quality.
Subsection 2.1: Silo & Bulk Bag Storage (Primary Storage)
External Silos: For high-volume materials like PP and ABS, we utilize sealed silos. These provide excellent moisture protection and allow for pneumatic conveyance directly to the molding machines, minimizing manual handling and contamination risk.
Bulk Bag Stations: Materials consumed in medium volumes are stored on designated bulk bag frames. These are kept in a dry, covered area with palletized storage below.
Subsection 2.2: Bag & Box Storage (Secondary & Additive Storage)
FIFO Compliant Racking: All bagged (25kg) and boxed resins are stored on robust racking systems. Bays are clearly labeled by material type and grade. We enforce a strict color-coded lane system to guarantee FIFO rotation.
Moisture-Sensitive Material Handling: Engineering resins (e.g., PA, PC, PBT) that are highly hygroscopic are stored in a dedicated dehumidifying dry storage cabinet. Bags are only opened when ready to be loaded into dryers.
Additive & Colorant Storage: A separate, enclosed cabinet is used for masterbatches, colorants, and additives. This prevents cross-contamination and allows for precise inventory control of small-quantity materials.
4. Supporting Systems & Safety Protocols
Our storage areas are integrated with broader systems to ensure total control.
Inventory Management Software: All materials are logged in our MRP system. Each storage location is linked, providing real-time stock levels, batch tracking, and automatic reorder alerts.
Material Handling Equipment: Designated clean forklifts and electric pallet jacks are used within the storage areas to maintain cleanliness and safety.
Safety First: The zones are equipped with:
Clear aisle markings and non-slip flooring.
Adequate ventilation and fire suppression systems.
Spill containment kits and clearly marked safety data sheet (SDS) stations.
Proper personal protective equipment (PPE) stations at all entrances.
5. Conclusion: A Foundation for Quality
The Samgo material storage system is far more than a simple warehouse. It is a carefully controlled environment designed to safeguard the quality of our raw materials and tools from the moment they arrive until they enter production. This disciplined approach minimizes waste, prevents production delays, and forms a critical, reliable foundation for delivering consistent, high-quality injection molded parts to our customers.
By investing in optimal storage conditions and rigorous processes, Samgo ensures that every gram of resin and every precision mold performs exactly as intended, supporting our commitment to excellence in every part we produce.